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SB 3011 - PVC Profile Processing and Cutting Center


Kaban
Kaban Makina Sanayi ve Tic. Ltd. Şti.
Hadımköy Atatürk Sanayi Bölgesi, Ömerli Mahallesi, 75.Yıl Caddesi, Uzunçayır Sokak, No:12, P.K. 34555 Arnavutköy İstanbul

www.kaban.com.tr.

SB 3011 - Overview
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Highlights

- 8-axis machining center
- Sturdy mechanical structure suitable for high-speed operation
- Profile feeding capacity of 8 units
- Profile processing length of 6500 mm
- Machinable profile section dimension of 130 x 210 mm
- 2 x Ø 500 mm saw
- Ø 420 mm saw
- User-friendly Kaban interface with Windows-based, easily adjustable parametric structure
- Mitsubishi PLC control system
- Remote service support
- Automatic profile recognition system
- Automatic lubrication system

SB 3011 - Overview
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Cutting Diagram

SB 3011 - General Features

Design

- Mechanical structure capable of processing PVC profiles at high speed and with high quality
- Cast and welded parts with stress relief applied to ensure precision at consistently high speeds
- Capability to perform operations such as channel cutting, drilling, marking, and cutting at various angles
- Automatic lubrication system

SB 3011 - General Features
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Control Panel

- Versatile adjustable, ergonomic kiosk
- 17'' screen
- User-friendly Kaban interface with Windows-based, easily adjustable parametric structure
- High performance PLC control system
- Compatibility with 3rd party software
- Data transfer via USB and COM Port

SB 3011 - General Features
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Input Unit

- Servo controlled profile driving robot
- Strong profile holding structure
- Conveyor system that can carry up to 9 profiles
- Profile transport with a maximum length of 6500 mm and a minimum length of 886 mm
- Automatic profile recognition system
- Linear measuring system
- Infinite length machining option

SB 3011 - General Features
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Processing Unit

- Two 3-axis, servo-controlled units
- The ability of two milling cutters working simultaneously with high precision
- Capability to machine barrel slots on both sides simultaneously
- 360° linear operation around the profile

SB 3011 - General Features
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Cutting Unit

- Servo controlled saw feed speed
- 2 x Ø 500 mm saws (±45°)
- Ø 420 mm saw (90°)

SB 3011 - General Features
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Exit Unit

- Servo controlled exit robot
- Profile length up to 4000 mm
- Conveyor for automatic transfer of cut parts
- Barcode printer
- Chip conveyor for waste parts

SB 3011 - General Features

Safety

- Ability to resume operation from the point of interruption with the UPS system
- Automatic recovery function that moves the spindle to a safe area
- Safety label

SB 3011 - General Features

Technical Support

- Periodic maintenance reminder function
- Remote service support

SB 3011 - Technicial Specifications

Technicial Specifications

Input Group Conveyor Axis Speed 8,8 m/min
Profile Holder Axis Speed 275 m/min
Profile Holder Part Machining Length 6500 mm
Processing Unit Tool Motor Power 2 x 0,75 kW
Tool Maximum Rotation Speed 18000 cycle/min
Y1-Y2 Axis Motor Power 0,4 kW
Y1-Y2 Axis Axis Speed 22,5 m/min
Z1-Z2 Axis Motor Power 0,4 kW
Z1-Z2 Axis Axis Speed 22,5 m/min
B Axis Motor Power 0,75 kW
B Axis Axis Speed 128 m/min
B Axis Angle 0° / 180° °
Cutting Unit Saw 1 (0°) Motor Power 1,5 kW
Saw 1 (0°) Maximum Rotation Speed 2800 cycle/min
Saw 1 (0°) Saw Diameter 420 mm
Saw 2 (+45°) Motor Power 1,5 kW
Saw 2 (+45°) Maximum Rotation Speed 2800 cycle/min
Saw 2 (+45°) Saw Diameter 500 mm
Saw 3 (-45°) Motor Power 1,5 kW
Saw 3 (-45°) Maximum Rotation Speed 2800 cycle/min
Saw 3 (-45°) Saw Diameter 500 mm
Z Axis Motor Power 0,75 kW
Z Axis Axis Speed 22,5 m/min
Output Group Conveyor Axis Speed 8,8 m/min
Profile Holder Axis Speed 275 m/min
X Axis Motor power 1,5 kW
X Axis Axis Speed 300 m/min
Chip Conveyor Motor power 0,37 kW
Machine Dimensions Profile Holder Pressure 6-8 bar
Air Consumption 250 Lt/min
Profile Holder Voltage 220/230/400 V
Profile Holder Power 13,5/13,5/13,5 kW
Profile Holder Net Machine Weight 3508 kg
Profile Holder Gross Weight 4162 kg
Profile Holder Sound 96 d(b)
Profile Holder Length(L) 11620 mm
Profile Holder Width(W) 3288 mm
Profile Holder Height(H) 2425 mm

SB 3011 - Options

- Multi-compartment cart that supports workflow optimization

- Servo-controlled dual-station unit
- Fast and automatic screws for profiles with support plates at desired intervals

- Servo-controlled dual-station unit
- Fast and automatic screws for profiles with support plates at desired intervals
- Drilling capability for profiles with support plates at desired intervals