- Robust mechnanical structure suitable for high speeds
- Deburring-free welding of white and colored profiles
- User-friendly Kaban interface with Windows-based, easily adjustable parametric structure
- Remote service support
- Automatic lubrication system

Design

- Mechanical structure capable of welding PVC profiles at high speed and high quality
- Cast and welded parts with stress-relief treatment to ensure precision at continuos high speeds
- Sliding Teflon replacement system on the resistance
- Easy profile feeding
- Smaller footprint compared to existing welding and cleaning centers
- Chip extraction system
- Pressure control system

Control Panel

- Versatile, adjustable, and ergonomic kiosk
- 19" screen
- User-friendly Kaban interface with Windows-based, easily adjustable parametric structure
- Software enabling customer-specific production
- Mitsubishi PLC control system
- Adjustable heating via PID system based on profile type
- Adjustable heating and bonding time based on profile type
- Ability to define separate processes at each point on the profile drawing in DXF format
- Compatibility with third-party software
- Barcode reader integration
- Data transfer via USB and Ethernet connections

Welding Unit

- Welding white and colored profiles without burrs
- Easily changeable welding molds
- Easy profile feeding flow
- Top and internal profile clamping
- Milling group that adjusts profile lengths to the welding measurement, including gaskets
- Welding profiles at a 90° angle
- Cutting tools for removing burrs formed during welding
- Detailed adjustment capability with the cabin interface

Cutter

- The milling group consists of cutting bits and before welding, it notches the profile surface and gasket to be welded.
- With the chip collection system, the burrs formed in the milling process are vacuumed and accumulated in the chamber.

Heater Plate

- Heating plates ensure homogeneous distribution of heat. With the special Teflon system on these plates, a longer and more efficient use of Teflon is ensured. Thanks to the Teflon renewal system in roll form, time and cost are saved.

Stripping Blade

- Scraping blades clean the burrs on the lower and upper surfaces of the profile caused by the welding process.

Safety

- Operational safety with protective fences and safety barriers
- Safety labels

Technical Support

- Periodic maintenance reminder function
- Remote service support
Description
Welding Measures Max. Cross-Sectional Size mm 200 140 x 190
Width / Length Maximum 4100 / 2400 mm
Width / Length Minimum 500 / 500 mm
Welding Angle 90 °
Machine Axes Min. Cross-Sectional Size mm 1 __ x 20
Maximum Rotation Speed cycle/min 2 x 0,75 3000
Conveyor Motor power 2 x 0,37 kW
Welding Units x 4 X Axis Motor power 0,4 kW
Y Axis Motor power 2 x 0,75 kW
Z Axis Motor power 0,4 kW
Milling Motor power 0,75 kW
Milling Rotation Speed 10000 rpm
Resistance Power 2 kW
Technicial Specifications Chip Absorber Motor power 3 kW
Air Pressure 6-8 bar
Air Total Air Consumption 800 l/min
Feed Voltage 400 V
Feed Power 27 kW
Weight Net 4805 kg
Weight Gross 5477 kg
Sound Level 96 dB
Machine Dimensions Length 8038 mm
Machine Dimensions Width 6437 mm
Machine Dimensions Height 2317 mm

Molds

Other - Welding Machines