- 8-axis machining center
- Sturdy mechanical structure suitable for high-speed operation
- Profile feeding capacity of 8 units
- Profile processing length of 6500 mm
- Machinable profile section dimension of 130 x 210 mm
- 2 x Ø 500 mm saw
- Ø 420 mm saw
- User-friendly Kaban interface with Windows-based, easily adjustable parametric structure
- Mitsubishi PLC control system
- Remote service support with remote connection
- Automatic profile recognition system
- Automatic lubrication system
- Sturdy mechanical structure suitable for high-speed operation
- Profile feeding capacity of 8 units
- Profile processing length of 6500 mm
- Machinable profile section dimension of 130 x 210 mm
- 2 x Ø 500 mm saw
- Ø 420 mm saw
- User-friendly Kaban interface with Windows-based, easily adjustable parametric structure
- Mitsubishi PLC control system
- Remote service support with remote connection
- Automatic profile recognition system
- Automatic lubrication system
Design
- Robust mechanical design allows you to process PVC profiles with maximum quality for many years, at high speed.
- With 1 chip waste trolley and 1 chip conveyor, profile chips are removed from the system with maximum time saving.
- If desired, label output can be obtained from the barcode printer for each part that has completed the process, making it easier for the production organization.
- User-friendly operating system compatible to all joinery and optimization programs.
- Profile handling and positioning has automatic profile recognition.
- Production capacity can be planned.
- With 1 chip waste trolley and 1 chip conveyor, profile chips are removed from the system with maximum time saving.
- If desired, label output can be obtained from the barcode printer for each part that has completed the process, making it easier for the production organization.
- User-friendly operating system compatible to all joinery and optimization programs.
- Profile handling and positioning has automatic profile recognition.
- Production capacity can be planned.
Control Panel
- Versatile adjustable, ergonomic kiosk
- 17'' screen
- User-friendly Kaban interface with Windows-based, easily adjustable parametric structure
- High performance PLC control system
- Compatibility with 3rd party software
- Data transfer via USB and COM Port
- 17'' screen
- User-friendly Kaban interface with Windows-based, easily adjustable parametric structure
- High performance PLC control system
- Compatibility with 3rd party software
- Data transfer via USB and COM Port
Input Unit
- Servo controlled profile driving robot
- Strong profile holding structure
- Conveyor system that can carry 9 profiles
- Profile transport with a maximum length of 6500 mm and a minimum length of 886 mm
- Automatic profile recognition system
- Linear measuring system
- Infinite length machining option
- Strong profile holding structure
- Conveyor system that can carry 9 profiles
- Profile transport with a maximum length of 6500 mm and a minimum length of 886 mm
- Automatic profile recognition system
- Linear measuring system
- Infinite length machining option
Processing Unit
- Two 3-axis, servo-controlled units
- The ability of two milling cutters to work simultaneously with high precision
- Ability to open double-sided cylinder slot at the same time
- 360° linear operation around the profile
- The ability of two milling cutters to work simultaneously with high precision
- Ability to open double-sided cylinder slot at the same time
- 360° linear operation around the profile
Cutting Unit
- Servo controlled saw advance speed
- 2 x Ø 500 mm saws (±45°)
- Ø 420 mm saw (90°)
- 2 x Ø 500 mm saws (±45°)
- Ø 420 mm saw (90°)
Output Unit
- Servo controlled output robot
- Profile length up to 4000 mm
- Conveyor where the cut pieces are transferred automatically
- Barcode printer
- Chip conveyor for waste parts
- Profile length up to 4000 mm
- Conveyor where the cut pieces are transferred automatically
- Barcode printer
- Chip conveyor for waste parts
Security
- Ability to continue from where it left off in case of power failure with the UPS system
- Auto-recovery function that sends the tool to the safe zone
- Security label
- Auto-recovery function that sends the tool to the safe zone
- Security label
Technical support
- Periodic maintenance reminder function
- Service support with remote connection
- Service support with remote connection
|
Description
|
|||||||
| Input Group | Conveyor | Axis Speed | 8,8 | m/min | |||
| Profile Holder | Axis Speed | 275 | m/min | ||||
| Profile Holder | Part Machining Length | 6500 | mm | ||||
| Processing Unit | Tool | Motor Power | 2 x 0,75 | kW | |||
| Tool | Maximum Rotation Speed | 18000 | cycle/min | ||||
| Y1-Y2 Axis | Motor Power | 0,4 | kW | ||||
| Y1-Y2 Axis | Axis Speed | 22,5 | m/min | ||||
| Z1-Z2 Axis | Motor Power | 0,4 | kW | ||||
| Z1-Z2 Axis | Axis Speed | 22,5 | m/min | ||||
| B Axis | Motor Power | 0,75 | kW | ||||
| B Axis | Axis Speed | 128 | m/min | ||||
| B Axis | Angle | 0° / 180° | ° | ||||
| Cutting Unit | Saw 1 (0°) | Motor Power | 1,5 | kW | |||
| Saw 1 (0°) | Maximum Rotation Speed | 2800 | cycle/min | ||||
| Saw 1 (0°) | Saw Diameter | 420 | mm | ||||
| Saw 2 (+45°) | Motor Power | 1,5 | kW | ||||
| Saw 2 (+45°) | Maximum Rotation Speed | 2800 | cycle/min | ||||
| Saw 2 (+45°) | Saw Diameter | 500 | mm | ||||
| Saw 3 (-45°) | Motor Power | 1,5 | kW | ||||
| Saw 3 (-45°) | Maximum Rotation Speed | 2800 | cycle/min | ||||
| Saw 3 (-45°) | Saw Diameter | 500 | mm | ||||
| Z Axis | Motor Power | 0,75 | kW | ||||
| Z Axis | Axis Speed | 22,5 | m/min | ||||
| Output Group | Conveyor | Axis Speed | 8,8 | m/min | |||
| Profile Holder | Axis Speed | 275 | m/min | ||||
| X Axis | Motor power | 1,5 | kW | ||||
| X Axis | Axis Speed | 300 | m/min | ||||
| Chip Conveyor | Motor power | 0,37 | kW | ||||
| Machine Dimensions | Profile Holder | Pressure | 6-8 | bar | |||
| Air | Consumption | 250 | Lt/min | ||||
| Profile Holder | Voltage | 220/230/400 | V | ||||
| Profile Holder | Power | 13,5/13,5/13,5 | kW | ||||
| Profile Holder | Net Machine Weight | 3508 | kg | ||||
| Profile Holder | Gross Weight | 4162 | kg | ||||
| Profile Holder | Sound | 96 | d(b) | ||||
| Profile Holder | Length(L) | 11620 | mm | ||||
| Profile Holder | Width(W) | 3288 | mm | ||||
| Profile Holder | Height(H) | 2425 | mm | ||||
PTR 200 Profile Trolley
- Profile loading capacity can be increased optionally
H 100 Screwing Unit
- Servo-controlled double station unit
- Fast and automatic screwing of profiles with reinforcement steel at required intervals
- Fast and automatic screwing of profiles with reinforcement steel at required intervals
H 500 Screwing and Drilling Unit
- Servo-controlled double station unit
- Fast and automatic screwing of profiles with reinforcement steel at required intervals
- Possibility to drill holes at desired intervals on profiles with reinforcement steel
- Fast and automatic screwing of profiles with reinforcement steel at required intervals
- Possibility to drill holes at desired intervals on profiles with reinforcement steel
